APPLICATION OF COMBINED ELECTRO-PHYSICAL TECHNIQUES TO IMPROVE SUNFLOWER SEED PREPARATION FOR OIL PRESSING

Authors

  • Yakhyoeva Zebiniso Obidovna Author

Abstract

This article investigates the application of combined electrophysical techniques—Pulsed Electric Fields (PEF), Microwave (MW) heating, and Ultrasound (US)—as a revolutionary method for pre-treating sunflower seeds before mechanical oil pressing. Traditional preparation methods are energy-intensive and often result in low initial yields. This research presents an integrated, synergistic approach. We demonstrate that the sequential application of these techniques fundamentally alters the cellular structure of the seed kernel. PEF induces electroporation (non-thermal membrane permeabilization), MW provides rapid volumetric heating to reduce oil viscosity, and US accelerates mass transfer through acoustic cavitation. Our results, visualized through advanced microscopy and kinetic data, show a significant increase in oil yield (+18% compared to cold pressing), a 35% reduction in total process energy consumption, and the maintenance of high-quality, nutrient-rich crude oil.

References

1. Atanazarov, K. M., Rakhmanov, K. S., Sharipov, N. G., & Gafurov, K. Kh. (2021). The influence of preliminary heat treatment of sesame on the process of pressing. E3S Web of Conferences, 261, 01015. https://doi.org/10.1051/e3sconf/202126101015

2. Barba, F. J., Parniakov, O., Pereira, S. A., Wiktor, A., Grimi, N., Boussetta, N., ... & Vorobiev, E. (2015). Current applications and new opportunities for the use of pulsed electric fields in the food industry for food processing and quality. Food Research International, 77, 773-798. https://doi.org/10.1016/j.foodres.2015.04.034

3. Bozorov, E., Turdiboyev, A., & Khaliknazarov, U. (2023). Investigation of the effect of electrophysical treatment of raw materials on the quality of oil production. IOP Conference Series: Earth and Environmental Science, 1142(1), 012015. https://doi.org/10.1088/1755-1315/1142/1/012015

4. Chemat, F., Zill-e-Huma, & Khan, M. K. (2011). Applications of ultrasound in food technology: Processing, preservation and extraction. Ultrasonics Sonochemistry, 18(4), 813-835. https://doi.org/10.1016/j.ultsonch.2010.11.023

5. Eshpulatov, N., Khalmuradov, T., Khalilov, R., Obidov, A., Nurmanov, S., & Omonov, D. (2021). Theoretical substantiation of the influence of electric pulse processing on the process of obtaining juice from grapes and fruits. E3S Web of Conferences, 264, 04086. https://doi.org/10.1051/e3sconf/202126404086

6. Gafurov, K. Kh., & Abdullaev, A. H. (2021). Optimization of the thermal processing of sunflower seeds with IR rays [In Russian]. Технологии и продукты здорового питания [Technologies and healthy food products], 116-121.

7. Gafurov, K. Kh., & Ismatova, S. S. (2022). Study of the infrared drying process of sunflower with intermediate tempering [In Russian]. Universum: технические науки [Universum: technical sciences], (11-6), 93-97. https://doi.org/10.32743/UniTech.2022.104.11.14493

8. Gafurov, K. Kh., Rakhmanov, K. S., Atanazarov, K. M., Sharipov, N. G., & Ibragimov, I. A. (2021). Study of the structural and mechanical properties of sunflower and safflower seeds for mechanical processing. E3S Web of Conferences, 261, 01013. https://doi.org/10.1051/e3sconf/202126101013

9. Gafurov, K. Kh., & Safarova, D. N. (2024). THE INFLUENCE OF THE MAIN TECHNOLOGICAL PARAMETERS OF COLD PRESSING OF LOCAL VARIETIES OF SUNFLOWER SEEDS ON THE YIELD AND QUALITY OF OIL. Austrian Journal of Technical and Natural Sciences, (3-4), 36-40. https://doi.org/10.29013/AJT-24-3.4-36-40

10. Gafurov, K. Kh., Safarova, D. N., & Atanazarov, K. M. (2023). Heat treatment of crushed almonds in the field of infrared radiation before pressing. AIP Conference Proceedings, 2612(1), 050011. https://doi.org/10.1063/5.0116664

11. Gafurov, K. Kh., Safarova, D. N., Nuraliev, S. S., Kurbanova, M., Kuldosheva, F., & Yamaletdinova, M. (2023). Analysis of heat and mass transfer during intermediate cooling in the process of intermittent infrared irradiation of apricot stones. AIP Conference Proceedings, 2919(1), 030002. https://doi.org/10.1063/5.0163351

12. Gafurov, K. Kh., Safarova, D. N., Sharipov, N. G., Kuldosheva, F., & Yamaletdinova, M. (2024). Heat treatment of crushed oil seeds sunflower before pressing. E3S Web of Conferences, 548, 02009. https://doi.org/10.1051/e3sconf/202454802009

13. Khaliknazarov, U., Turdiboyev, A., & Kholiyarov, M. (2022). Optimization of pulse parameters for electrotechnological units in food processing. E3S Web of Conferences, 264, 04085. https://doi.org/10.1051/e3sconf/202126404085

14. Nuraliev, S. S., Gafurov, K. Kh., & Khidirov, S. (2020). Mathematical modeling of the process of pressing sunflower seeds with intense electromagnetic action. AIP Conference Proceedings, 2235(1), 020001. https://doi.org/10.1063/5.0010041

15. Safarova, D. N., & Gafurov, K. Kh. (2021). Experimental design for the optimization of sunflower oil pressing process. Universum: технические науки [Universum: technical sciences], (5-5), 85-88. https://doi.org/10.32743/UniTech.2021.86.5.11666

16. Sarkis, J. R., Boussetta, N., Blouet, C., Ferreira, S. R., & Vorobiev, E. (2015). Total lipid extraction from sunflower seeds pre-treated by electrical discharges. Food and Bioprocess Technology, 8(7), 1548-1559. https://doi.org/10.1007/s11947-015-1512-z

17. Sharipov, N. G., & Gafurov, K. Kh. (2023). Comparative analysis of quality indicators of safflower oil obtained by various methods [In Russian]. Universum: технические науки [Universum: technical sciences], (5-5), 90-94. https://doi.org/10.32743/UniTech.2023.110.5.15494

18. Shorstkii, I., Sosnin, M., & Mirgorod, O. (2017). Oil extraction from the sunflower seeds with combined treatment by electric fields and thermal heating. International Journal of Food Science & Technology, 52(9), 1989-1996. https://doi.org/10.1111/ijfs.13481

19. Turdiboyev, A., Khaliknazarov, U., & Akbarov, D. (2022). Substantiation of the parameters of an installation for electropulse treatment of oilseeds [In Russian]. Электротехника: сетевой электронный научный журнал [Electrical Engineering: Network Electronic Scientific Journal], 9(4).

20. Turdiboyev, A., Khaliknazarov, U., Akbarov, D., Kholiyarov, M., Abdullaeva, S., & Butaev, T. (2022). Study on the energy efficiency issues in extracting fat and oils from cotton seeds. AIP Conference Proceedings, 2686(1), 020019. https://doi.org/10.1063/5.0116664

21. Turdiboyev, A., Khaydarova, L., Khaliknazarov, U., Kholiyarov, M., Akbarov, D., & Butaev, T. (2023). Electrotechnical processing of agricultural raw materials for juice and oil production: A review of local research. Chemical Technology: Control and Management, 2023(3). https://doi.org/10.51346/tctm.v2023.i3.5

Downloads

Published

2026-05-24